Project Overview
Client: Patronics, Uganda
End User: National Water Sewage Cooperation, Uganda Water Body
Project Executed By: AEPL (Automation Experts Pvt. Ltd.)
Plant Capacity: 10000 MCD
Project Duration:
Location: Uganda
AEPL undertook the design, engineering, supply, installation, testing, and commissioning of Electrical and Automation systems for the 10000 MCD Water Treatment Plant – Karuma Water executed by Patronics. The goal was to automate and electrify the complete plant operations, enhancing system reliability, operational efficiency, and monitoring capabilities.
Scope of Work
AEPL's scope included full electrical and automation integration of the following plant sections
Main Pumping
Station
Raw Water Intake
System
Elevated
Reservoir
Filter Backwash
System
Sludge Dewatering
Unit
Chemical
Dossing
Key Deliverables
Power Distribution
Panels & Switchgear
PLC-based
Automation System
SCADA for Real-time
Monitoring and Control
Site Supervision,
Testing & Commissioning
Technology & Components Used
Hardware
- PLC System: Schneider Electric (Modicon Series)
- Switchgear: Schneider Electric
- Field Instruments: Flow, Level, Pressure, and Analytical Sensors
- Power Panels: Main Distribution Boards (MDB), Motor Control Centers (MCC), and Control Panels
Software
- SCADA System: Schneider EcoStruxure SCADA
- HMI Interface: Touch Panel Displays
- Programming Platform: EcoStruxure Control Expert (Unity Pro)
System Architecture
The plant was automated using a distributed control system based on Schneider Electric’s PLCs. The system architecture included:
- Centralized PLC Control Panels
- Remote I/O Modules at Field Locations
- SCADA Server for Plant-wide Monitoring
- Operator Stations with HMI
- Remote Access Capability (optional, based on project scope)
Key Features & Benefits
- Real-time Monitoring: SCADA system provides instant access to operational data, alarms, and trends.
- Energy Efficiency: Optimized motor control and load management.
- Operational Safety: Interlocks and protection feature to safeguard plant equipment.
- Remote Diagnostics: Optional capability for remote access and support.
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